Mold galaw shapraw ai line
Dec 13, 2025
Shiga hpe tawn da u
Mold galaw shapraw ai line
Steel nlung ni gaw rectangular nlung ni hku nna du wa ai. P20 grade hpe masat da ai galaw shapraw ai n-gun ni a matu. Dai arung arai masat masa hta, 28-32 HRC grup yin hta ngang kang ai lam hpe madun da ai. Machining n galaw shi yang, n-gun n rawng ai. 500,000 cycle jan galaw na ngu myit mada da ai nsen kaba ai arung arai ni a matu, dai gat seng gaw H13 (sh) S136 stainless de galai kau ai. Ndai ni hpe rough machining galaw ngut ai hpang hardening galaw ra ai, dai gaw schedule hta bat mi jat nna, manu hpe 20-30% jat ya ai.
Shawng nnan na machining bungli gaw block hpe square galaw nna, n-gun rawng ai lam ni hpe dawm kau ai. Bolt hka htung ni, pin ni hpe tam ai, hka hkin gau shang ai shara ni. Ndai bungli gaw, n-gun ja ai hkaulan mam htu ai jak hta byin ai. Hpa mung laksan n nga ai. Dai hpang, block hpe CNC de htawt nna, cavity hpe n-gun ja hkra galaw ai. Customer kaw na 3D model langai mi gaw toolpath hpe woi awn ai. Hpang jahtum na pass ni a matu, ntsa lam yawng hta 0.3-0.5mm stock hpe n-gun ja hkra tawn da ai. Dai hta grau ni htep hkra shakut ai gaw, hpang de gram lajang na matu aten la ra ai tool deflection hte chatter marks ni hpe hkrit tsang shangun ai.
Hpang jahtum na machining gaw, n-gun n-gun hpe hpang jahtum na spec de woi sa wa ai. Antenna shingnip hte garan ginhka ai line ntsa zawn re ai ahkyak ai lam ni hta hkam sharang ai lam ni gaw ±0.02mm hkawm ai. Pocket npu gaw 0.01mm laman hta n-gun rawng ra ai (sh) dung ai shaloi RFID inlay lung seng ni rai ra ai. 1mm hte 2mm diameter na ball end mill ni gaw, shingdu de shinggrup da ai shara ni hpe hparan ya lu ai. Kaji ai radii ni gaw EDM de sa ai.
Electrode hpe gang je kau ai gaw, n-gup magap galaw ai hte maren sha galaw ai. Graphite (sh) copper hpe hkan nna, hka htung hpe gara finish ra ai hta hkan nna galaw ai. Graphite jak ni gaw grau lawan nna, atsawm sha hkam la lu ai. Copper gaw steel hta grau kaja ai ntsa lam hpe shapraw ya ai raitim, grau lawan ai hku hten za mat nna, electrode langai hta manu grau law ai. Keyfob n-gun law malawng gaw graphite electrode hpe lang nna, dai hpang lahkawng lang ngu na n-gun dat ai lahkam hpe lang ai.
EDM station gaw CNC n lu du ai hpe wan nat kau ya ai. Sharp kata na jut ni. Deep n-gun n rawng ai slot ni. Logo details ni hpe dingyang bunghku ni hte ka da ai. Electrode gaw bungli galaw ai arai kata de lup mat nna, wan n-gun pru ai gaw arai ni hpe jahten kau ya ai. Wan hkru ai aten gaw sung ai hte npu npu lamu ga hta madung nga ai. 0.5mm sung ai logo recess hpe hkying hkum 4 ram aten la ra na re. Dai jak gaw sung ai atsam ningja ni a matu shana tup n yu ai sha galaw nga ai.
Polishing gaw bungli galaw ai mold hpe kaja ai mold hte garan ginhka ya ai. EDM gaw n-gang ntsa kaw recast layer hpe tawn da ya ai. Ndai layer gaw ngang kang nna n-gun n rawng ai. Polishing galaw ai shaloi, dai hpe shaw kau nna, ntsa lam hpe masat da ai nsam de du hkra galaw ya ai. SPI madang ni gaw yawng hpe langai sha re ai npawt nhpang jaw ai. A-1 gaw mirror ngut ai. B-1 gaw fine polish rai nna, mu lu ai line nkau mi nga ai. C-1 hta nlung hte gap ai masat kumla ni hpe mu lu ai. Keyfob shell ni gaw B-2 (sh) B-3 hpe lang ai. Gloss grau tsaw ai ngu ai gaw, polishing aten grau law nna, galaw ai shaloi grau lawan ai hku bu hpun ai hpe tsun mayu ai.
Texture hpe lang ai gaw, matte (sh) pattern rawng ai ntsa ni hpe ra sharawng ai rai yang, polishing galaw ngut ai hpang byin pru wa ai. Chemical etching hta acid lang nna, hkang zing da ai ladat hte n-gang hpe sha kau ai. Mold hpe mask galaw nna, dip kau ai. Etch sung ai gaw 0.02-0.05mm lapran na nsam ni a matu re. Laser texturing gaw grai sawng ai hkrang ni hpe galaw na matu shara lu wa nga ai raitim, square centimeter mi hta manu grau law ai.
Cooling channel htu ai lam gaw, block hpe naw galaw na matu loi ai aten hta, shawng nnan kaw nna byin pru wa ai. Gun drill ni gaw n-gang hku nna dingyang hka htung ni hpe htu ai. Diameter gaw 8-12mm daram sha rai nga ai. Spacing hte depth gaw molding galaw ai shaloi heat gara kaw n-gun rawng ai hta madung nga ai. Dai channel ni hpe plug galaw nna, n hpaw shi yang pressure test galaw nna, hka pru ai hpe jep yu ai. Running mold kata kaw na hka lim ai gaw, n-gun n rawng ai hte awu asin byin shangun nna, kadai mung manghkang hpe n sawk sagawn shi yang, nhtoi law law tup daw ni hpe jahten kau ya ai.
Assembly gaw, n-gun rawng ai n-gun, n-gun rawng ai n-gun, ejector plate, lam madun ai pin ni, hte n-gun rawng ai arung arai ni hpe shinggyin la lu ai. DME (sh) HASCO kaw na standard mold base ni gaw aten hpe hkye la ai. Dai n-gup hte core gaw pre-machine galaw da ai n-gup magap ni de hkrat mat ai. Alignment gaw lam madun pin hte bushing ni hta madung nga ai. Ndai daw ni hta n-gun n rawng ai gaw, daw ni hta flash zawn dan dawng wa ai, hpa majaw nga yang, mold daw ni gaw san seng ai hku n hkrum mat sai majaw re.
Shawng nnan na article jep joi ai lam gaw CMM langai hta byin ai. Coordinate shadawn shadang jak ni gaw 3D hkrang hpe ninghkap nna ahkyak ai shadawn shadang ni hpe sawk sagawn ai. Tolerance shinggan na gara feature hpe mung flag galaw ya ai. Dai zawn re ai masa ni gaw, jak rung galaw ai shaloi htingnut mat ai sung ai shingkyit ni hte EDM galaw ai shaloi shamu shamawt mat ai bunghku kaji ni rai nga ai. Shading sharai ai ngu ai gaw CNC (sh) EDM station de bai nhtang wa ai lachyum re. Kalang lang gaw lata hte htu ai (sh) spot welding hte re-machining galaw ai hku nna grau lawan ai hku gram lajang lu ai.
Chyam yu ai shaloi, mari ai ni a myit hkrum na matu sample daw ni hpe galaw shapraw ai. Dai mould hpe molding galaw ai shara de sa ya nna, press langai hta bang nna, latsa daram lang gap ai. Sample ni hpe QC de sa nna dimensional jep yu ai hte RF chyam yu ai. Galai shai ai lam ni gaw shara kaw sha byin ai. Gate size gaw daw ni hta myit ung ang ai masa ni nga yang hpaw ra na re. Ejection ngut ai hpang daw ni warp mat yang, cooling aten hpe jat ra na re. Ndai tweaks ni hpe galaw na matu lani mi lahkawng ya aten la ra ai. Sample ni lai mat wa ai hpang, mold gaw galaw shapraw ai lam de shang wa ai.
Dai shara kaw zero kaw nna shot count hpang ai. Maintenance aten ladaw ni hpe myit mada da ai hpun palawng hpe madung tawn nna masat da ai. Dai mold gaw hpang jahtum e gram lajang na matu toolroom de bai du wa na re. Parting line ntsa ni gaw re-ground hpe lu la ai. Ejector pin ni hpe galai kau ya ai. Polishing galaw ai gaw, n-gup magap hpe shawng na spec de bai nhtang wa shangun ai. Kaja wa-hkap la da ai keyfob mold gaw, kaba ai hku n gram lajang shi yang, 300,000 kaw nna 500,000 lang shingjawng ra ai. N yu lanu lahku ai arung arai ni gaw grau alawan hkrat sum mat ai.
San sagawn ai lam hpe sa dat u